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Innoculants for High Duty Grey Iron & S.G. Iron
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Well selected inoculant will refine grains; will provide more nucleating sites promoting more Graphite and not Iron Carbide precipitation and this in turn will improve Mechanical and Metallurgical Properties and Machinability of castings.
Today a very wide range of Inoculants are available using Ferrosilicon as a base in which varying degrees of elements which promote nucleation are added - either by mechanical blending or by casting as Single alloy.
Gargi has following range of Inoculants
A. Blended Inoculants:
Garinoculant 'S', 'SB'; '10M' :Typically CaSi and /or Synthetic Graphite is Mechanically blended with foundry Grade FeSi ; these are low cost inoculants for low Pouring Temp. application and are effective in a limited way as the performance may not be consistent.
B. Single Alloy or Cast Inoculants: Ca,Al,Ba,Zr and Sr are most commonly used elements which are 'cast' into FeSi to create a family of very consistently effective Inoculants.
Gar Supanoc: Single alloy inoculant with guaranteed Ca
and Al%; this is far more consistent than Blended Inoculants.
Garinoculant SBC: FeSi doped with varying amounts Ba and
Manganese;very effective for all general purpose application; provides longest fading time;specially useful in pouring very large castings;moderate price and hence very popular.
Garinoculant ZR: FeSi doped with Zr as primary element
and for special applications Ba and Mn
are also added; very effective even with
low bath sulphur; good for grain refinement.
Garinoculant SR: FeSi doped with Sr; most potent inoculant;provides excellent chill reduction in thin sections; lowest dross formation amongst all inoculants; widely used in critical Grey Iron auto components.
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Hot Joining and Cold Joining Core Paste |
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Inorganic core joining paste applicable to resin, silicate and oil bonded cores. Available for Cold to Cold, Cold to Hot and Hot to Hot Core joining. Also available in fast setting type. Packing in Tin, Squeezed bottle and pouch. |
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Slag Holding Compounds
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Garslag -30
A flux for coagulation on steel cast irons, non ferrous metals Garslag 30 will dry up and agglomerate slag on the surface of metal to facilitate its removal from furnace/laddles.
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Three Part No Bake System
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BINDER SYSTEM
alkyd Resin self setting system with immense flexibility
in setting times and suitable for small medium and large
cores.
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Core Oils |
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GARtel
A large range of core oils in
slow medium and fast baking qualities to suit the most
intricate core jobs.
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Co2 BINDERS & Breakdown Agents |
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GARCOBOND
A range of silicate based binders
with or without built in collapsible agents and other
special co-polymer additives for extended bench life and
low CO2 consumption, longer core storage & superior
breakdown.
Garset
Range of Hardners for
self setting silicate system, based on esters or Di-Calcium
Silicates or Nishiyama process.
GARCOLAP
Powder or liquid additives
to promote better collapsibility with silicate sand
systems.
GarMIX
Powdered sand conditioners for green sand
moulding to reduce scabing defects and give uniform
mould hardness and contours.
Garcolap - 77
Coal dust substitutes requiring very low
additions levels and consequently negligible ash build
up ensures clean environment with consistently excellent
surface finish of castings without any burn on defect. |
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Sleeves & Exothermic Compounds
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Metal Feeding Aids
Garfeed
A range of highly exothermic powder materials for Riser toping and sleeve
making suitable for ferrous and non ferrous, castings,
various grades available depending on Risers dimensions
and the metal poured. They also include thermi type
compounds for Riser topping for Ingot Mould Base plate
patching work..
Gartop
A variety of exothermic cum insulating compounds with a varying ratio of
exotherm to insulating properties depending largely on it
application such as topping compounds for small to
medium to large ferrous Riser or Anti-Piping compounds
for pencil Ingot to single block Ingots upto 20 - 25M Tone laddle covers to hold metal temperature for long teeming durations.
Gargi, Exothermic / Insulating Shapes
An enormous range of different shapes with varying dimensions comprising of high
exotherm, moderate exotherm and insulating properties suitable for every job and all metals. they give an excellent feeding
efficiency and virtually no fusion at the contact surfaces, special shapes can be tailored
on request.
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Metal Filtration
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These are cellular ceramic filters that offer a simple effective method of removing slag, dross a non-metallic inclusions and promoting smooth metal flow. They are easy to use in existing casting systems by being inserted into the pouring or gating
systems with minimum mould modification.
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De-gassers, De- Oxidisers & Grain Refiners for Non-Ferrous
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Aluminium Alloys
Garkover
A range of covering fluxes for all Aluminum & Zinc alloys including sodium free varieties. Suitable for all types of melting practices. They refine the metal, reduce Oxidation losses, minimize metal inclusion in drosses, modify hypoeutectic
Aluminium silicon alloys and recover metal from drosses and scrap.
Gardegassers
A variety of tabletted degassing agents to eliminate porosity due to gases, promote modification and some grain refinement. Suitable for virgin
Aluminium and its alloys.
Garnucleant
Tableted nucleating agents for different A1. Si alloys upto hypereutectic qualities to include grain refinement in the microstructure for superior physical properties.
Garcastal
Powder additive to eliminate shrinkage defects in Aluminium gravity diecastings.
COPPER BASE ALLOYS
Garflux
A range of covering and protecting fluxes for Copper base alloys, suitable for melting all types of scraps. They include fluxes for Bronze, Si bronze and high Tensile Brasses, Oxidising
fluxes for commercial Copper, Gun Metals, Tin Bronzes
and Nickel alloys to reduce Hydrogen pick up and
eliminate porosity.
Garbrick
Briquetted products to prevent and remove Hydrogen Gas from copper base alloys.
Gar-O-Tubes
A variety of tube deoxidising agents for treatment of Copper and Nickel alloys available in pre weighed standard sizes. |
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Lubricants for die–casting
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Gargi Dilubex
A range of die-coats for quick and easy strip of die-castings with superior finish, suitable for Aluminium, Zinc and Copper based alloys, available in Water base and Oil base qualities, meant for Gravity and Pressure Die-casting. Also available are lubricants with semi colloidal graphite suitable for high
temperature and extreme Pressures. Applications encountered in semi continuous casting of Aluminium and plunger mechanisms.
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